詳述

Introduction

輥型機是輪輞的公共生產制造的裝備，只要輥型生產制造其中分為3個工步（第四序，第2序和第四序擠壓成型），每序許要1臺輥型機，每臺輥型機其中分為有以下小面積的：輥型機服務器、氣動標準、PLC控制標準、高矮料組織機構和輥型機床。This roll-forming machine is a kind of special equipment that is use for steel wheel rim manufacturing, usually the roll-forming process include 3 steps (1st forming, 2nd forming and 3rd forming), each step will use one unit roll forming machine, which include below parts: roll forming unit, hydraulic station, PLC control system, Loading/Unloading device and roll forming tooling

的裝備型號規格

Specification

裝備機型	Model Number	GX23/300-AH
輥型力	Roll Forming Force	230KN
氣動站有限公司耗油率	Motor Power of Hydraulic Station	82.5KW
數控車床主軸裝配注塑模具粗度	Spindle Length for Installing Molds	320mm
強弱主軸的轉速(可手動調節)	Upper & Lower Spindle Speed range	0 ~ 320r/min
主軸的木頭材質和外徑	Spindle Material & Diameter	40CrMo, Φ145mm
多少絲杠距離	Distance between Upper & Lower Spindle	240 mm ~ 380mm
下軸軸徑可調式規模性	Axial Adjusting Range of Lower Spindle	±2mm
下設備主軸距離(裝模處軸的直勁145mm)	Stroke of Lower Spindle: (axial diameter 145mm at die-setting)	140mm
下主軸靠近速率	Loading Speed of lower Spindle	185mm/s
下刀盤工進效率可調節規模性	Feeding Speed’s Adjusting Range of Lower Spindle	2~10mm/s
下絲杠可變坡度	Tilting Angle Adjusting Range of Lower Spindle	-0.34° to +0.17°
更多傷害直流電壓	Rated Input Voltage	380V/3phase
減半輸送體積	Rated Input Power	110Kw

輥型模頭

Roll Forming Tool

輥型電腦上要裝配圖輥型鑷子，每條個工藝一款輥型鑷子。The roll forming machine need install roll forming tool which will be used for each rim spec.

數控機床專業調劑代表性

Machine’s Adjustment  

設備的主軸的專業調劑 /Main Spindle’S Adjustment

每種個進給都由擺臂撐持，擺臂悅納自己鉸接與進給相互連接，擺臂的鉸常開觸點悅納自己球軸承套，前后端分離的同個加裝在偏疼組織上，依靠階段偏疼達成進給的傾斜角，為使兩進給同歩呈對稱相向研究生專業調劑，兩偏疼組織用產品加裝藕合在一路上，依靠階段手輪暫停研究生專業調劑，其作用為 ：Every main spindle is hold by pendular arms, which connects with main spindle by hinge. The hinge point of pendular arm adopts ball bearing. The back one is installed on an off-centre device. The main spindle inclined is realized through eccentric. To adjust two main spindles symmetrically at the same time, the two off-centre devices are coupled together by mechanism device and adjusted by hand wheel. Its main function is following:

1)供應真空成型應用程序時所需的成型力，才可以進一點控制物質品質質量。

Provide needed forming force in forming process, which can control product quality better;

2)改正進給傾斜

Compensate main spindle’s transformation;

3)掩蓋橡膠模具摩擦

Compensate wear tooling

下刀盤左右調節Forward & Backward Adjustment of Lower Spindle

下數控車床主軸的軸承成度左右調理改善單位，用作了當然加墊圈的調濟策略，雙倍容易調濟鑷子。位移中軸螺釘（3）籌備會油封參數（2）扭動，油封參數籌備會齒套（4）位移，齒套（5）途經多線程羅紋活動形式勉勵下數控車床主軸的軸承（2）挪動，會方便而又平均值的達成下數控車床主軸的軸承（2）上的型輥左右調濟，用作了當然加墊圈的調濟策略，能很好的提升了鑷子調濟法律效力，的降低了因調濟片出現分歧適，或永劫間使用開始執行的填空題。The lower spindle can be adjusted forward and backward horizontally, it is easy for adjusting roll-forming tool.Attached below drawing to show operating principle, its adjustment process is:Turning the bolt 3 of middle axle to drive the chain wheel 2 -> and chain wheel drive gear sleeve 4 and gear sleeve 5 -> to power the lower spindle 2 moving by screw thread -> for achieving forward and backward adjustment of forming roller which mounted with lower spindle 2.

數控車床主軸速比的調濟 Adjustment of main spindle’s rotation speed

主軸接納液壓馬達驅動，液壓馬達裝配在成型機的前面，經由進程萬向節與主軸相連，高低液壓馬達別離驅動上軸與下軸向擺布差別標的目的扭轉，調劑液壓馬達回油口節省閥來轉變高低軸轉速，使之高低輥模打仗工件時堅持線速率的分歧，避免劃傷工件與輥模。

The main spindle is driven by hydraulic motor which is installed on the back of forming machine and connects with main spindle by cardan joint. The upper and lower hydraulic motor drives upper spindle and lower spindle to rotate to left or right. Adjust throttle valve of hydraulic motor’s oil return port to change rotation speed of upper and lower spindle for the aim make upper and lower rolling tool keep the same linear speed when they contact with workpiece, prevent workpiece and roll-forming tools from scratch.

側結果導向的專業調劑 Adjustment of side guide device

側層面使用努力輪輞在制作tcp連接中的徑向的戰略地位，和使輪輞里頭居于模具加工里頭之中，層面輪的的戰略地位要假設按照工件的工作狀態結束調濟。The side guide device is used to keep axial position during forming for the aim to make rim’s center under tool’s center. Guide wheel’s position can be adjusted according with workpiece’s shape.側層面裝在上電主軸二邊，任的側層面中有滑道沿水平線營銷活動，為液壓多路閥推動。The side guide device is installed on two sides of main spindle. Every side guide device has slide way and can move straight, driven by hydraulic station.側支撐的啟始點和竣事點經途過程中手輪可調節為，每個個側支撐的高底均有挨到打開是控制企事業單位。The start point and end point of side guide can be adjusted by hand wheel. Every side guide has proximity switch on top and bottom as control unit.

產品強弱料配備的專業調劑Adjustment of loading/unloading device

高中低料配置位置的調濟，采用軸類內徑的風疹病毒陽性來調濟到比較適合的位置，可途經程序上去落桿的絲桿來保證 。The adjustment of loading/unloading’s height: rotate lifting lead screw to adjust device to proper height according with workpiece’s diameter.軸類零件激勵佳的調濟，可調節濟輥動料架后的社會價值來進行。軸類零件推佳后，輥動料架下方有拉緊裝配工藝，以未變料架的社會價值，并有很大距離觸點開關接入發訊。Adjustment for pushing workpiece to the place: adjust roll-forming machine’s front and back position to realize. There is a locking device on the bottom of roll-forming machine to stabilize feeding device’s position. It also has a stroke switch to transmit signal.

配備型輥的推料配備Push-ring for Dismounting Roll Forming Tool

在深淺數控車床設備主軸（1）和（2）的根上都工作設想有推料環，途經線程油嘴吸取干油，依附油槍心理壓力鼓勵推料環往前走，關鍵在于鼓勵數控車床設備主軸上的型輥往前走無數的拖拽，為順遂零件型輥創建益處基本前提，更好地魔鬼司令折裝型輥，進展了請求效力。We design and mounted a push-ring on the root of lower spindle 1 and upper spindle 2, operator can inject grease (dry oil) from lubricating nipple by oil gun, it can push the “push-ring” forward powered by pressure of oil gun, and then the push-ring can push the roller limited moving forward. This design will create favorable conditions for disassembly roller smoothly.